sparx
Member
I was talking with my wife this morning about all this and as arriving at the conclusion that legalities and politics, as you mentioned, may have a greater influence upon this repair procedure rather than technical analysis, I came up with one idea.It's great to have an expert/someone from the electrical trade comment on this fix because it seems pretty low frills and unsafe to me with the kit provided and to trust Dealers to mess around in the fuse box. Thanks for confirming my suspicions.
I thought OK if KIA is concerned about using a new fuse bar with the reduced (2) fuse links, thus still allowing someone to re-install the old 40 and 40 amp fuse bar; to prevent this, make a bar that will fit into the existing fuse slot, with a receptacle on the top, which only accepts the replacement fuse bar (reduced ampacities) because of a unique slot(s) configuration.
Also the middle bar which converts the slot from old to new configuration would be epoxied and permanently attached to the original fuse bar slot.
Granted, this would require two new components, but labor time of about 20 minutes or so, and zero hacking on customers Stingers. Also if KIA is concerned that this fix is not obvious enough, make the conversion fuse slot bar ORANGE!
Sparx