I just did this on our AWD yesterday and wanted to pass along some critical tips/details for the front:
- As noted in the original write-up, remove the top hat before taking out the strut assembly. You will find yourself in a world of hurt if you don't and this will give you enough room for removal, without hitting the fender. Just put your spring compressors on, tighten them down quite a bit and remove the center 19mm nut on the top hat. You can then slide the entire strut/spring /compressor assembly out safely. Then remove the top hat from the car after the strut is removed.
- You will most likely have spring compressors pictured below, which will be too long to work with when the strut is still on the car. Thankfully a previous member mentioned the need for spacers and he is correct. Grab yourself some nuts/washers that are just large enough to
slide up/down the threads. I bought 8 for each compressor. This will give you the needed and quick flexibility to make them as long or as short as you need them.
- I would highly advise
against using a T-50 torx bit to help removing the top hat nut. Both of mine did not fit well enough when proper force was applied. Instead, use a 8mm allen key, which fits perfectly and does not risk stripping.
- Do yourself a giant favor and grab the craftsman ratchet/socket set shown below, or something similar. They aren't expensive and a welcome addition to any toolkit. This enables allen keys/bits to fit through. It is a lifesaver for the top hat and sway bar link.
- The front axle will most likely uncouple, due to the weight of the hub/rotor/caliper. Don't freak out. It will go back it with a bit of careful love. I did remove my axle nut, to lessen the pull on the axle. You will need a 32mm socket and to remove the nut, with a impact being highly recommended.
- Throw a towel over the axle boot, just in case the strut falls on top of it. It would save it from being damaged.
- After installing the new spring and top hat, I was able to install the strut using the top 3 14mm nuts and then slide the hub into the bottom of it. Just keep those top three nuts loose, so you have some wiggle to work with. This saved any risk in hitting the fender and unnecessary pressure on the axles. One side did not require spring compressors to be installed. The other side needed them to give me about 1mm more room to slide the hub onto the bottom of the strut.
- For AWD cars, the factory instructions has you remove the lower control arms from the hub. You do not need to do this. Save yourself the pain.
Hope this helps someone down the line, especially on the AWD models! I'll post more if I think of other tips.
