Just finished reading through the entire thread after having My brand new Borla installed on Monday at a muffler shop. Mechanic mentioned the exhaust was off kilter so he ended up adding a coupe of welds.
I purchased the round akrapovic tips to help with drone, but the mechanic didn’t feel comfortable about shaving the diffuser to get these to fit. He showed me how much play there is with the muffler (when pushing on it which will occur when going over speed bumps and bumps in the road in general) and said that would translate to the tips rubbing against the diffuser. From what folks have said, that is occurring and leading to vibrations. I’ve put a 100 miles on the car with the Borla and the in cabin noise (whatever you want to call it) is unbearable. I want to significantly reduce drone without cutting the car and I don’t want tips to rub and lead to vibrations.
As I see it, here are my options:
1) go back to stock, sell Borla and take a big hit
2) install round tips by cutting diffuser, tips will most likely rub with the diffuser given the movement of the muffler and cause vibrations
-modification here would be to have the rear pipe welded to prevent movement as one user mentioned, however I’m curious if that would impact the exhaust sound
3) purchase oval tips and install without cutting diffuser, but again because of muffler movement rubbing and vibrations may occur and my only option to address would be welding test pipe
4) wear earplugs. LOL
Feedback is appreciated. Did I miss any other options?