Nice, Diablo, nice. We all know that your pissed. We get it. Thanks for the help.
To that fact, I thought I was somehow sailing through this install without problems until I went to tighten up the clamps on the drivers side assembly. (everything seemed to fit fairly nicely before tightening) Like the others have said the aluminum elbow kept popping out of the filter. There is no straight section of the pipe to clamp the filter on and the coating on the tube is too slippery for the filter to get any gription.
My remedy was to add a flange to the filter end of the aluminum tubes. I took a crescent wrench, tightened the wrench down so that it was open just wider than the thickness of the aluminum, slid it about 3/16" onto the tube and gave it a slight tweak. Do this the whole way around the tube and you have a flange that won't let the filter slide off. It takes 5 minutes at most to do both sides. I decided to do both sides out of an abundance of caution. You probably only need to do the drivers side.
My list of what I did different than the directions:
1- Of course the flanged pipes as described above.
2- Rotate the radiator hose on the drivers side to add clearance to the intake. Just split the difference between the intake and the AC lines. Picture is a couple of posts above.
3- I put the hose for the drivers side blow off valve back on backwards, it seemed to fit better that way. The location Stillen places the fitting for that BOV input is not ideal.
4- I used a different screw to mount the front of the shroud on the drivers side. The instructions make it sound like you should use the hole that is left from taking out the OEM air filter but the screw next to it is a much better location. The picture is taken from behind. Use the screw on the left, not the hole on the right.
Other thoughts:
-Took me a little less than 3 hours by myself. Some of that was puttering figuring out the flange thing (a muffler expander did not work) I'd say its a 2 to 2-1/2 hour job.
-For the drivers side I would mount the silicone elbow to the turbo rotate it so that it touches the radiator hose and tighten it down, rotate the radiator hose away from the intake as mentioned in #2 above, install the filter on its support, then place the aluminum elbow into position. Tighten the clamps on both ends of the aluminum elbow, install the 3 rubber lines. (The lines leading to the BOV and the one that goes to the front of the block both get reversed)
-For the passenger side I'd mount the silicone elbow to the turbo, snug it but give it some play to turn, install the filter on its support, place the aluminum elbow into position (work it around to get it all to fit). Tighten all the clamps, install the line to the BOV.
-I didn't really have any issues other than #4 above when installing the shrouds.
Now it's time for me to go do the first test drive!