3.3TT Broken Off OEM Dipstick

FriboRage

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Hey everyone, had an odd/upsetting situation that seems rare but google told me a handful of others encountered.

So the stinger has been in hibernation for winter but I decided to take it for a rip since it was nice out… circulate oil, charge battery etc… decided to check the oil before hand, found this -

ED6ADD93-A4B3-4E53-8D0E-85296A11360D.jpeg

Some googling found that others have experienced this, and there was some discussion on having been turned away as non-warranty and worry about whether to even deal with it or just go on with life.

Logically I decided it’d never make it past the pickup tube screen but I worried what if it was enough of an obstruction to impede flow, therefore reduce pressure… so I decided to deal with it.

Labor time called for on the lower pan is 2.5 hours (awd) according to Mitchell, most of that time is due to them wanting you to remove the hood so you can raise the engine a few inches to access these front bolts -



ECE2216F-7203-49B1-83E5-8F00FAE59ED5.jpeg

You can see how they’re overhung by the subframe. Seems like rwd is an easier process.

I did not do the engine raising, I just used a 10mm, 6pt closed end wrench to get those ones and the clearance is a pain but it’s enough, it can be done.

217AEE3A-B05A-42AC-909B-7872D1CE861C.jpeg

Pan off, took me about 30 mins with a lift, would be a pain for sure on the ground.

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There she is.

Clean up the pan, make sure sealing surfaces are clean, dry, and oil-free… make a 1/10th - 1/8th bead of black or grey rtv around the perimeter inside the bolt holes. You don’t wanna use too much cause if it squeezes out into the inside of the pan it’ll be problematic.

9A4D382A-A13F-4A54-9148-31D3CA8300B2.jpeg

You can see the illustration, white line all around.

Torque pan bolts to 10ft-lb… couldn’t get a torque wrench on those front bolts tucked in there… just felt it out knowing what the 10ftlbs on the others felt like.

Depending on what sealant you use, let it sit a few hours to overnight… there are sealants you can return to service immediately but I still let it sit awhile, check your packaging.

Refill and check for leaks.

Mine’s been okay so far since yesterday… I just wanted to post this up for general knowledge in case anyone else has this happen and feels like it’s a huge nightmare, or ends up with a dealer quoting them $1200 to fish this broken piece out as I read a story about. If you’re a little mechanically savvy, it’s not that difficult on this car. Even if you have a pay a non-dealer shop, it should only run like 300-350 plus the cost of an oil change.

I wanted to post this in the how-to section but I wasn’t able.

Feel free to throw any questions out, Thanks!

Edit: I don’t know why all my pictures posted sideways, but they’re all rotated to the left, sorry.
 
Great job! How many miles so far?
 
How does the end of a dipstick break off in the first place?
 
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Great job! How many miles so far?

65k miles… I’ve added them rapidly over the past 2 years… it just makes me want to drive all kinds of unnecessary miles lol. But it’s either own it to enjoy it or own it to garage it so… might as well get my smiles out of it.

How does the end of a dipstick break off in the first place?

No clue, I changed my oil in December and it was whole… it got parked immediately after that for the winter. It didn’t even run in between this incident and then so I have no answer for that.

It didn’t go in hard or resist coming out… no sounds or anything. It was just not there anymore when I pulled it out.
 
Of all the places a manufacturer can skimp on quality... how can that thing fail?!
Good job and thank you for posting it.
I guess with a little luck it could come out just by simply draining the oil? Or does it stick itself to the base of the pan?
 
From interior to exterior to high performance - everything you need for your Stinger awaits you...
65k miles… I’ve added them rapidly over the past 2 years… it just makes me want to drive all kinds of unnecessary miles lol. But it’s either own it to enjoy it or own it to garage it so… might as well get my smiles out of it.



No clue, I changed my oil in December and it was whole… it got parked immediately after that for the winter. It didn’t even run in between this incident and then so I have no answer for that.

It didn’t go in hard or resist coming out… no sounds or anything. It was just not there anymore when I pulled it out.
Very odd. Nice work on the retrieval.
 
Wonder if this is limited to a specific lot of dipsticks and/or model years?? Shame you had to go to the trouble of retrieving it but good job!
 
if you gave me a list of 'last things you expect to happen to your stinger' that would be literally the last thing I would expect to happen.
 
What year is the car?

Perhaps changing out the dipstick should be part of maintenance at 50K miles???
 
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From interior to exterior to high performance - everything you need for your Stinger awaits you...
Haha ridiculous lol.
 
 
From interior to exterior to high performance - everything you need for your Stinger awaits you...
Exactly! All our cars have metal dipstick. Only Kia has a plastic one.
 
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Can someone please explain the logic behind having the end of the dipstick made from plastic?
 
flexibility. so it had better be flexible! I just checked my oil level - overfilled as usual - and the end of my dipstick is still there. thank goodness.
 
So could you have just left the piece now looking at where it ended up?
 
if you gave me a list of 'last things you expect to happen to your stinger' that would be literally the last thing I would expect to happen.
What would the first be?
 
From interior to exterior to high performance - everything you need for your Stinger awaits you...
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