Dreaded Warped Rotors

Basically they have replaced the rotors and pads with like for like, so you can be safe in the knowledge that if you brake hard at speed, it will happen again! You can either drive more slowly and carefully and avoid a scenario where you need to brake hard at speed and you will be fine, or you can brake hard at speed (in the full knowledge this is a 150MPH 2.5 ton performance car that should be designed to do this) and they will warp. The choice is yours. The other thing you could do is do what I've done. Finally you could start a class action suit against Kia and force them to supply decent drilled/slotted rotors that are fit for this type of car. There sure seems to be more than enough evidence and victims of this problem out there to win a class action suit. I guess you need to be a lawyer to make it worth while. On the other side of the coin, Kia are not stupid and know full well what the issue is here, and the fact they are not offering decent replacement slotted rotors tells you just about all you need to know about them as a business and company, surely ?
 
I just order replace my rotors and ceramic pads. Third time in 19k miles that I’ve had pulsating. Twice the dealer fixed. Now they have told me to pound sand!! We’ll see if they work better. I will put on myself. Dealer is useless!!!
 
The rotors are not warped... they are brembos, it is the pad compound. They pads produce literally 0 dust, they are eco pads.
 
______________________________
On the other side of the coin, Kia are not stupid and know full well what the issue is here, and the fact they are not offering decent replacement slotted rotors tells you just about all you need to know about them as a business and company, surely ?
Welcome to the forum. :)

Kia, definitely not stupid. And the fact that no class action over brakes on the Stinger has happened, or that the threat of the same has compelled Kia to send out a TSB to upgrade to better pads and rotors, says something about the commonality of this issue. It isn't common enough. And after three years it isn't likely to ever involve enough vehicles to require a TSB.

"Warped rotors." No. Myths of the Braking System | Brakes-shop.com This is discussed at length on the "premier brake thread" here: FAQ: Vibration under braking: warped rotors? NO!

Simple, tl;dr version is this: cementite develops under high heat (no road car ever comes close to developing extreme heat to actually risk physically warping a rotor), and when this phenomenon occurs the rotor is trashed and beyond saving. But cementite is rare, and far more commonly a rotor can be turned (resurfaced) to remove the pad deposits.

Slotted and drilled is more of a fad for appearance sake and not a direct benefit or a sure sign of quality. The rotors on the Stinger are good. Pads appear to be a crap shoot. Mine are excellent; over 41K miles and not a trace of noise or vibration; and I've stood on them a few times really hard too (but never sat afterward with the brakes applied; that is key).
I think there is a possibility that some Stingers are just garbage from the factory ... I don't blame you not wanting to get another Kia in the future. ... I do find it tiring when others are saying that the problem is with the driver and not the car itself. I drive very calmly and slowly and it happened to me far too many times. It's easy to say the issue is driver related when the problem hasn't happened to the person because they got lucky.
What does "garbage from the factory" mean to you? To me it means the odd "lemon". Every manufacturer of mass market cars puts out "lemons". Should we even discuss these? They are aberrations.

To not want another Kia based on shuddering brakes that can be fixed is taking a narrow, hard line, in my opinion: when Kia ranks at the top year after year of reliability. The service experience, granted, can be improved a lot. But again, according to owners' opinions (Consumer Reports), Kia's customer experience rating is very close to three out of four satisfied customers (730-something points on a 1,000 points scale). This satisfaction level is not unimpressive when compared to other manufacturers; only a few rank higher; and virtually one or two (can't recall two years later, but pretty sure one was Porsche) reach into the low 90s%. Probably most of that satisfaction is the lack of customer service!? The Kia most people drive doesn't require much in the way of service beyond regular maintenance: and bog standard maintenance (i.e. nothing is wrong) is what Kia service personnel can do routinely without screwing up. That plus Kia customers are not expecting concierge-level attention, explains Kia's relatively competitive service reputation.

My daughter rides her brakes, "calmly and slowly". :p Seriously, this whole discussion is based on subjective reasoning. We are used to ourselves. A true, scientific comparison is the only way that this could possibly be resolved. Unless such a study occurs to show me wrong, I will assert that the driver's "braking style" is a component in the shuddering brakes issue. It varies across the spectrum of drivers: for some the fault is almost entirely theirs; for others, it is a combination of how they use their brakes and the "quality" of the pads on their vehicle. I've opined/speculated in the past that Kia's source for brake pads is variable: and therefore quality control is likely an issue. For the most part the US spec pads work as intended; less stopping power traded for less dust and noise. Our new friend, @nmorris , is almost a unicorn: I doubt that s/he appreciates this fact: off the top of my head I can't think of a single other member on here in well over two years of my experience, out of Europe, that has had "warped" rotors (shuddering brakes); there was one, possibly two, from Aus. Nearly all cases (well over 99%, based only on my recollection of forum anecdotes) of shuddering brakes are out of N. America.
 
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Basically they have replaced the rotors and pads with like for like, so you can be safe in the knowledge that if you brake hard at speed, it will happen again! You can either drive more slowly and carefully and avoid a scenario where you need to brake hard at speed and you will be fine, or you can brake hard at speed (in the full knowledge this is a 150MPH 2.5 ton performance car that should be designed to do this) and they will warp. The choice is yours. The other thing you could do is do what I've done. Finally you could start a class action suit against Kia and force them to supply decent drilled/slotted rotors that are fit for this type of car. There sure seems to be more than enough evidence and victims of this problem out there to win a class action suit. I guess you need to be a lawyer to make it worth while. On the other side of the coin, Kia are not stupid and know full well what the issue is here, and the fact they are not offering decent replacement slotted rotors tells you just about all you need to know about them as a business and company, surely ?
I replaced mine when I got my new 2020 AWD GT 3.3TT. I have geomet cross drilled vented rotors on all 4s.I paid for the parts and KIA split the cost of the rotors.I also hate when car manufactureres do this--honda does it--so does chevy and dodge. It is misleading to have "brembo" brakes and the rotors are nor mal rotors on a 167 mph car that had emmerson fittapaldi and several engineers touting the cars "track" ability/My stinger now stops way much better and will bite in inclement weather the first time.I get no extra brake dust and have gone to the drag and have had to go from 120--130 to about 20 mph several ties and have had zero problems.I also told KIA corprate this was misleading and frankly semi dangerous.
 
From interior to exterior to high performance - everything you need for your Stinger awaits you...
Basically they have replaced the rotors and pads with like for like, so you can be safe in the knowledge that if you brake hard at speed, it will happen again! You can either drive more slowly and carefully and avoid a scenario where you need to brake hard at speed and you will be fine, or you can brake hard at speed (in the full knowledge this is a 150MPH 2.5 ton performance car that should be designed to do this) and they will warp. The choice is yours. The other thing you could do is do what I've done. Finally you could start a class action suit against Kia and force them to supply decent drilled/slotted rotors that are fit for this type of car. There sure seems to be more than enough evidence and victims of this problem out there to win a class action suit. I guess you need to be a lawyer to make it worth while. On the other side of the coin, Kia are not stupid and know full well what the issue is here, and the fact they are not offering decent replacement slotted rotors tells you just about all you need to know about them as a business and company, surely ?
It's all a business scheme. Whether we do a massive class action lawsuit or not... Kia knows what they're doing and it's to save cost while cutting corners... It's a shame... I will admit I don't think I've gone to any three digit numbers in my Stinger but I do often like to quickly pull up to a solid 75-85 speed and cruise from there... my car hit 6400 miles today... going by my past experience and the numbers if the issue were to return it should happen by the end of the month...

I just order replace my rotors and ceramic pads. Third time in 19k miles that I’ve had pulsating. Twice the dealer fixed. Now they have told me to pound sand!! We’ll see if they work better. I will put on myself. Dealer is useless!!!
^ mhm - normally yes

The problem should hopefully go away once you replace with aftermarket none-OEM pads and rotors that you had to pay for out of your own pocket on a $40k+ car! lmfao! Ridiculous…

The rotors are not warped... they are brembos, it is the pad compound. They pads produce literally 0 dust, they are eco pads.
Okay, the issue are the pads. Fine. But the issues are with the factory pads from Kia and Kia playing dumb and not doing anything about it.
 
I replaced mine when I got my new 2020 AWD GT 3.3TT. I have geomet cross drilled vented rotors on all 4s.I paid for the parts and KIA split the cost of the rotors.I also hate when car manufactureres do this--honda does it--so does chevy and dodge. It is misleading to have "brembo" brakes and the rotors are nor mal rotors on a 167 mph car that had emmerson fittapaldi and several engineers touting the cars "track" ability/My stinger now stops way much better and will bite in inclement weather the first time.I get no extra brake dust and have gone to the drag and have had to go from 120--130 to about 20 mph several ties and have had zero problems.I also told KIA corprate this was misleading and frankly semi dangerous.
It is very much semi dangerous and extremely misleading. I'm glad to hear that Kia agreed to cover half the cost.

You're right about many different manufacturers tricking and fooling people with "fake" performance. I genuinely thought the car came with 100% real Brembo braking system setup... I have multiple friends who had Brembo brakes on their cars and they were fantastic... Kia fooled me as well! I was foolish for not double-checking while doing my research on the car.
 
@MerlintheMad

1 - I am not judging overall Kia as a bad brand. With that in mind though, from my experience being at a dealership for both sales and service experience when comparing to other brands, Kia has been the lowest quality. Four dealerships in two different states. That's my own anecdotal experience though. This is my experience either going to a dealership to shop for a new car or going to a dealership for service. I am comparing multiple dealerships across the board in multiple states. Again, this is just my own experience.

2 - I agree that perhaps my language is not fair nor accurate for Kia. I will rephrase it though. I think the Stinger cars with the vibrating breaks are lemons. I agree that all car brands produce lemons; some more than others though. I think the Stinger cars with the "Brembo" setup have a pretty high chance of developing the brake vibrations and shaking. I think many more people out there don't come to the forums to complain since they perhaps do not feel it is necessary or important enough to do so.

3 - I take most surveys with a grain of salt since information and statistics can easily be skewed and manipulated.

4 - I refuse to believe the issue is with the drivers; at least for the most part. I have beat on both my WRX and E36 when they had pathetic pads/rotors and they never had such issues. I have friends with extremely heavy and powerful cars (E63, Hellcats, GT350, etc) who beat on their vehicles and have never had such issues. I drive my car like a baby. When I brought my car to the dealership they were at least honest with me and said that they have seen these problems multiple times before with other Stingers but mine were significantly worse than the others. They drove the car themselves with me as a passenger and when I asked them what could be the cause they told me this was "just something Stingers with the Brembo's get".

5 - I am not bashing on the Stinger nor bashing on Kia. I love the Stinger and have respect for what Kia is doing. What I don't like to see though is blindly defending Kia and their Stinger for this problem. Yes, you drive safely and carefully and slowly and therefore have not had this problem ever occur to you. I can promise you that we probably have the same driving habits and the problem happened to me. I really believe it is the luck of the draw. Sure, driving like a maniac and racing around might cause the braking problems to come up more frequently or earlier, but if the problem is still there then it will come out. This is like my story with my WRX and my friends who all had different WRX cars. All six of us at some point spun a rod-bearing and the engine's short block had to be replaced. The difference for me and not my other five friends was my car was 100% stock outside of a catback and was covered under warranty. Ironically, the first two years I thought that keeping my car stock would avoid this problem, but it simply delayed it. On the WRX forums it was a very common topic to be discussed and how Subaru knew all the EJ35 engines were ticking time bombs lol.
 
they told me this was "just something Stingers with the Brembo's get".
That is the lamest excuse anybody could give. It means nothing and less than nothing. There is a hardware and technical reason for these vehicles that perpetually develop shuddering brakes. And it's the damned pads! Not the rotors, not any other part of the braking system, just the stupid choice for N. American pads. And even at that, it isn't affecting anywhere near a majority of vehicles or else we'd literally be hearing practically nothing on this forum except about shuddering brakes. Try and get out more. ;):P I mean, away from the brake discussions; there is a lot more to the Kia Stinger than vehicles with pad deposits.
 
Stock brakes started to vibrate through the steering wheel under hard braking about a year ago.

I came to this forum, and after wading through the pages of complaints, I finally stumbled upon people who solved the problem by simply changing the pads.

I bought new pads. Threw the old pads out. The steering wheel hasn’t vibrated since even under heavy braking. The initial bite is still present, as is typical with a Brembo system, and is smooth and linear throughout pedal travel.

Resurface the rotors and replace the pads (non-OEM) to save yourself from becoming buddies with the dealership’s service department.

I feel bad for people who generally depend on the dealership to fix whatever ailments their car has during the initial ownership period. The dealer is only going to do what their technical bulletins direct them to do. If a dealer goes above and beyond that, then you have a keeper! Throwing new OEM rotors with new OEM pads on will solve the vibration initially, but it’ll likely return — and the solution will be to do the same thing again.

The vibration isn’t a performance or safety issue and won’t trigger a recall. And the volume of stingers sold combined with the number who have reported demonstrable braking issues will never rise to the point where a class action firm would file suit because it’s not financially advantageous for them — keep in mind that class members would likely get $5 and a free oil change for their time.

And it doesn’t matter if you paid $20K, $40K, or $100K for your car; nobody cares. In every price tier, bracket, brand, and segment there are issues that owners would love for the manufacturer to replace or upgrade, and they’re simply not going to do it. Reminding the world about how much you spent isn’t going to change it. Spend less next time, and maybe you won’t be as upset about it.

There are solutions for the brakes, just like with the hatch rattle fix, exhaust tip fix, various rattle fixes, and other homegrown solutions the Stinger community has collectively and creatively created over the years. None of them will be implemented by the dealership’s service department yet they work astonishingly well. If you leave your ultimate enjoyment and satisfaction of your car up to the dealership, especially if you are a person who is mechanically inclined as opposed to someone who doesn’t their way around cars, then it’s a game of roulette that you must be comfortable playing.
 
______________________________
From interior to exterior to high performance - everything you need for your Stinger awaits you...
It's all a business scheme. Whether we do a massive class action lawsuit or not... Kia knows what they're doing and it's to save cost while cutting corners... It's a shame... I will admit I don't think I've gone to any three digit numbers in my Stinger but I do often like to quickly pull up to a solid 75-85 speed and cruise from there... my car hit 6400 miles today... going by my past experience and the numbers if the issue were to return it should happen by the end of the month...


^ mhm - normally yes

The problem should hopefully go away once you replace with aftermarket none-OEM pads and rotors that you had to pay for out of your own pocket on a $40k+ car! lmfao! Ridiculous…


Okay, the issue are the pads. Fine. But the issues are with the factory pads from Kia and Kia playing dumb and not doing anything about it.
If you don't ride your brakes you won't have an issue. Mine don't vibrate.
 
That is the lamest excuse anybody could give. It means nothing and less than nothing. There is a hardware and technical reason for these vehicles that perpetually develop shuddering brakes. And it's the damned pads! Not the rotors, not any other part of the braking system, just the stupid choice for N. American pads. And even at that, it isn't affecting anywhere near a majority of vehicles or else we'd literally be hearing practically nothing on this forum except about shuddering brakes. Try and get out more. ;):p I mean, away from the brake discussions; there is a lot more to the Kia Stinger than vehicles with pad deposits.
haha! :thumbup::thumbup:

If you don't ride your brakes you won't have an issue. Mine don't vibrate.
Yup... clearly I was the cause... even though the problems magically went away when they replaced my pads with Euro-spec ones while my driving habits never changed... lmfao

Mine vibrate and I’ve never ridden the brakes!! So that’s not the problem!
It's easier for people to blame others than admit that there is a *gasp* chance that their perfect Stinger could have problems that Kia is aware of but refuses to do anything about... You're fine, trust me. My driving style was the same before and after I got the Euro-spec parts and only after getting different pads and rotors did my problem go away...

Stock brakes started to vibrate through the steering wheel under hard braking about a year ago.

I came to this forum, and after wading through the pages of complaints, I finally stumbled upon people who solved the problem by simply changing the pads.

I bought new pads. Threw the old pads out. The steering wheel hasn’t vibrated since even under heavy braking. The initial bite is still present, as is typical with a Brembo system, and is smooth and linear throughout pedal travel.

Resurface the rotors and replace the pads (non-OEM) to save yourself from becoming buddies with the dealership’s service department.

I feel bad for people who generally depend on the dealership to fix whatever ailments their car has during the initial ownership period. The dealer is only going to do what their technical bulletins direct them to do. If a dealer goes above and beyond that, then you have a keeper! Throwing new OEM rotors with new OEM pads on will solve the vibration initially, but it’ll likely return — and the solution will be to do the same thing again.

The vibration isn’t a performance or safety issue and won’t trigger a recall. And the volume of stingers sold combined with the number who have reported demonstrable braking issues will never rise to the point where a class action firm would file suit because it’s not financially advantageous for them — keep in mind that class members would likely get $5 and a free oil change for their time.

And it doesn’t matter if you paid $20K, $40K, or $100K for your car; nobody cares. In every price tier, bracket, brand, and segment there are issues that owners would love for the manufacturer to replace or upgrade, and they’re simply not going to do it. Reminding the world about how much you spent isn’t going to change it. Spend less next time, and maybe you won’t be as upset about it.

There are solutions for the brakes, just like with the hatch rattle fix, exhaust tip fix, various rattle fixes, and other homegrown solutions the Stinger community has collectively and creatively created over the years. None of them will be implemented by the dealership’s service department yet they work astonishingly well. If you leave your ultimate enjoyment and satisfaction of your car up to the dealership, especially if you are a person who is mechanically inclined as opposed to someone who doesn’t their way around cars, then it’s a game of roulette that you must be comfortable playing.
Well said and beautifully put! :thumbup::thumbup::thumbup:

I unfortunately am unable to do work on my own car due to living in a very tight area with no space... but thankfully I have a trusted mechanic in a city I met through a friend who knows what he is doing and allows me to watch him work on the car... :D
 
haha! :thumbup::thumbup:


Yup... clearly I was the cause... even though the problems magically went away when they replaced my pads with Euro-spec ones while my driving habits never changed... lmfao


It's easier for people to blame others than admit that there is a *gasp* chance that their perfect Stinger could have problems that Kia is aware of but refuses to do anything about... You're fine, trust me. My driving style was the same before and after I got the Euro-spec parts and only after getting different pads and rotors did my problem go away...


Well said and beautifully put! :thumbup::thumbup::thumbup:

I unfortunately am unable to do work on my own car due to living in a very tight area with no space... but thankfully I have a trusted mechanic in a city I met through a friend who knows what he is doing and allows me to watch him work on the car... :D
It Is literally illegal for kia to mass produce a car that isn't safe. The brakes are fine, and I promise you brembo tested them or their name wouldn't be plastered on the rotor. People just want an excuse to bitch about something. If you want something better then buy aftermarket. The fact a car with a base price of 40k comes with brembos is more than enough.
 
From interior to exterior to high performance - everything you need for your Stinger awaits you...
It Is literally illegal for kia to mass produce a car that isn't safe. The brakes are fine, and I promise you brembo tested them or their name wouldn't be plastered on the rotor. People just want an excuse to bitch about something. If you want something better then buy aftermarket. The fact a car with a base price of 40k comes with brembos is more than enough.
1 - I am not "bitching" about anything.

2 - They are not real Brembos.

3 - The problem went away when we got rotors and pads from Europe. My driving style never changed before, during, or after the repairs were completed. What does that tell you? Use your brain. My driving style and habits are a constant variable. The variable that did change were different pads and rotors being put on the car.

4 - I never said the Stinger is unsafe nor that Kia is selling unsafe cars. I am saying that the vibrations and shakings are uncomfortable and pretty aggressive at higher speeds. "This is also a problem that is pretty common with Stingers with Brembos" is what I was told by the dealership which matches what I am reading on these forums.

5 - When I brought my car to the dealership they told me this was the worst they ever saw and that they in fact did see this on multiple other Stingers besides mine. If I was doing something to cause the problem I would have been in breach of warranty and would not have had the repairs covered under warranty at no cost to me.

6 - Don't be so defensive and hostile. Jeez.
 
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1 - I am not "bitching" about anything.

2 - They are not real Brembos.

3 - The problem went away when we got rotors and pads from Europe. My driving style never changed before, during, or after the repairs were completed. What does that tell you? Use your brain. My driving style and habits are a constant variable. The variable that did change were different pads and rotors being put on the car.

4 - I never said the Stinger is unsafe nor that Kia is selling unsafe cars. I am saying that the vibrations and shakings are uncomfortable and pretty aggressive at higher speeds. "This is also a problem that is pretty common with Stingers with Brembos" is what I was told by the dealership which matches what I am reading on these forums.

5 - When I brought my car to the dealership they told me this was the worst they ever saw and that they in fact did see this on multiple other Stingers besides mine. If I was doing something to cause the problem I would have been in breach of warranty and would not have had the repairs covered under warranty at no cost to me.

6 - Don't be so defensive and hostile. Jeez.
Oh so theres fake brembos now, somebody file a lawsuit
 
Kia hyped the high performance Brembo brakes in their promo book, and call them exactly that in the owner's manual. "Not real Brembos". Heh!? Pics showing the OE rotors with "Brembo" stamped/cast on them have been shared on here before. I remember (but you know human memory) the name on a set of OE pads too; but not all or even most OE pads have Brembo on them; maybe only some for a while? I don't know. I've hypothesized that "Brembo" on some pads and missing on others might explain the different experiences with the N. American OE pads. I still don't know. But for sure, the calipers and rotors are Brembo if they say they are.
 
It is very much semi dangerous and extremely misleading. I'm glad to hear that Kia agreed to cover half the cost.

You're right about many different manufacturers tricking and fooling people with "fake" performance. I genuinely thought the car came with 100% real Brembo braking system setup... I have multiple friends who had Brembo brakes on their cars and they were fantastic... Kia fooled me as well! I was foolish for not double-checking while doing my research on the car.
My car I traded had full track ready brakes--cross drilled and vented.. I knew during the test drive that either the rotors or pads were not brembo the first time I braked.Btw the pads are the brembo--it is the rotors they skimped on. They even do it on Zl1 camaros if you do not look at the options--i looked at one while shopping for the Stinger and if you did not get the Zl1 with the track package and wing--the rotors were not the full brembos either.35k--40k--70k--do not put "half" a brake system on a performance car.It is misleading cause the salespeople will swear it is the full brake package and it is not.
 
It Is literally illegal for kia to mass produce a car that isn't safe. The brakes are fine, and I promise you brembo tested them or their name wouldn't be plastered on the rotor. People just want an excuse to bitch about something. If you want something better then buy aftermarket. The fact a car with a base price of 40k comes with brembos is more than enough.
All good--but some of us like me were going to goto the track--which I did--and on the streets these brakes are decently safe--I say that because they sell these in germany and the speed limit is unlimited, KIA corporate admitted it is the rotors that are not brembos--and that is the problem--the rotors are warping because they are not higher end ones that can disapate heat.Even at the drag there were folks whose brakes were smoking just from stopping at the dragway.BTW even at the 1/4 mile dragway--the whole track is maybe 3/4 to a mile long--so you do not have a ton of room to brake after blasting through the 1/4 mile at in my case 120 mph--then having to brake down to 20 and make a 180 degrees sharp left turn to get your slip--the other thing is to go into the grassy area they have for folks that brakes fail. I have 2 beefs--train the salepeople to not lie about it--and 2--make a full brembo package--i would have paid 2k extra for brembos--luckily I paid less then that for even higher quality rotors. Call KIA corporate complain--tell em your local dealer and they will work with you--then you can do research and get whatever you need--including 3k wildwood rotors if you want.
 
From interior to exterior to high performance - everything you need for your Stinger awaits you...
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