Overthinking?! Absolutely not. A pothole is nothing more than a large undulation with a rapid slew rate. The response of the suspension works no differently than any other undulation with varying magnitude. If you are suspension engineer, that is exactly how you would look at it.
You are talking about how the wheel can survive a direct impact - road on wheel lip. Of course you would. As a wheel designer, that falls on your to manage the worse case scenario.
I as a car owner, OTOH, am not looking for potholes to hit, in order to find out how much damage my wheels would sustain in a direct hit. I'd rather avoid that in the first place - as would any car owner. To do this requires a holistic approach, one that examines how to optimize the suspension setup in its totality, instead of a myopic focus purely on wheel strength and impact survivability (as a wheel designer would... and rightfully should).
Now, as car owners, we cannot redesign the suspension entirely, but there are a few things we
can do:
1. Reducing
Mus (unsprung mass). I've already covered this in post #25 above. All things being equal, a substantially lighter wheel will allow the suspension to response faster to road undulations - large
or small.
2. Increase
kt (tire as an air spring). The pneumatic tire acts like an air spring to cushion the wheel from a direct hit. It acts just like the air suspensions you find in some cars and the
aftermarket airbags some folks install. You can vary/tune the spring constant (via psi pressure) and suspension travel (different sidewall height).
This is where I take issue with mfr for spec'ing 19" wheels and those who would recommend 19" for
aftermarket.
Ideally, the wheel diameter should be no larger than what is required to fit over the brakes (sized appropriately for the car's performance and anticipated duty severity). 18" wheels clear the stock Brembos with room to spare. Kia went with 19" purely for cosmetic reasons, because most folks are drawn to the racy look of big wheel look with low-profile tires, so the mfr caters to that.
Look at the Cadillac CT4 Blackwing. GM was able to squeeze 6-piston Brembo calipers over 15" front rotors under stock 18" wheels. They actually went to great lengths to work with Brembo to customize their calipers to make it happen. Why GM insisted on 18"? They could've copped out and go 19". They did it because they resisted bowing to consumers' vanity demand and actually listened to their engineers on what works best. By staying with 18" wheel/tire, they minimizes unsprung weight, reduced rotational
and linear inertia. They did exactly what I've outlined above. All without compromising performance or street survivability.
Contrast this with the Stinger. It uses 4-pot Brembos over 13.8" rotors. 18"s fit easily. I've got 4 sets of 18"s between
G70 and Stinger. Heck, 17" might even fit, if Kia really tried. Yet... they spec'ed 19". Doing so created more unnecessary problems. My
G70 came with 19x8 and 19x8.5 that weight 34 lbs front and 34.5 lbs rear. Awfully heavy pigs, made necessary because the low-profile 19" tires required these wheels to be toughed up for direct impact survivability (just like you do with your own wheels). More unsprung mass means more inertia for the rest of the suspension components to deal with. It's a cascading effect with compounding negative consequences. All for the sake of vanity.
So, when I, as an owner, select an
aftermarket wheel, why on earth would I want to stay with 19"?! Or even go to 20"?! Not for performance. Not for street survivability. Absolutely no reason other than for looks. Or
"personal preference" as you stated. Not my place to tell others how they should spend their disposable income. You buy what you like and live with your choices, and consequences.
However, to argue on technical grounds that somehow a heavier 19" wheel is a superior choice for the Stinger?! Given the brake caliper/rotor sizes?! That somehow lighter 18" wheels wouldn't be better, all things being equal?! Bring some better engineering argument.
If it's an impact test, why
would they care about weight? When you submit your wheel for impact testing, the weight is as you delivered. The wheel either meets the test criteria for the load rating, or it does not. It's not the testing agency's job to critique on the relative merits or demerits of your design. They couldn't care less. If it fails, it is your job to go back to your Solidworks and figure out how to improve it.
It is disingenuous to imply that because the impact test doesn't care about how heavy your wheels are, somehow that must mean light weight doesn't matter.
As for the rest of you post #28 above, you've simply argued against the use of low-profile tires. This further adds to the advantages of a lighter 18" wheel, with which you can spec a higher profile tire, to avoid the pitfalls exemplified with your video entitled "
Low-Profile Tires vs. Potholes."